Decoration and Assembly of Filter Unit

plastic injection molding medical equipmentR&D Plastics provides full service to minimize part cost and response time in producing finished units rather than just “shoot & ship” molded parts only. With experience in a broad range of post-molding processes, parts can be molded and processed as part of a continuous manufacturing stream, and all within our facility. This PC/ABS unit features molded-in color, 4 U/S inserted threaded brass fasteners, with pad-printing and mechanical assembly of molded and purchased components. The unit measures 3.5″ x 4″ x 1″ and was molded on our 85 ton Toshiba electric machine. This project went smoothly from start to finish, with good coordination of moldmaker, molding and assembly.
Inspections of the molded part include dimensional and cosmetic checks, with the finished unit being inspected for verification of the printed features, the inserting and a functional check of the completed unit. This project is a good example of our ability to produce and coordinate the injection mold, the molded parts, and to manage all of the various post-molded operations and special packaging required for the application. For more information about this contract plastic injection molding project, see the table below, or contact us directly.


Highlights of this Plastic Injection Molding Project:


Product Description


This Unit is used to incorporate a filter media and needs to be highly cosmetic, removable and replaceable without tools.


Precision Injection Molding Capabilities Applied/Processes


Primary:
Engineering – Tooling Design/Development for injection molding, along with subsequent post molding fixtures for ultra-sonic inserting, Pad-printing and mechanical assembly.
Injection Molding


Overall Part Dimensions


3.5″ x 4″ x 1″


Tightest Tolerances


+/-0.005″


Material Used


Polycarbonate / ABS Alloy


Material Finish


Texture finish in the mold cavity


In process testing/inspection performed


Dimensional and cosmetic inspections, with visual checks of U/S insertion and functional checks of final assembly


Industry for Use


Computer Electronics


Delivery/Turnaround Time


Typical 4 weeks


Delivery Location


FOB our facility


Standards Met


Customer Specifications


Product Name


Fan Filter Housing